I was a Product Development co-op at Johnson & Johnson's orthopedic company - DePuy Synthes.* During my time there I helped out with two teams mainly: one relating to wrist fixation and the other for general small bones in the body. Projects included designing and optimizing instruments, leading mechanical testing on parts, and independent leadership roles.

*Note: due to the nature of the work, some details are classified.

During my Product Development co-op at DePuy Synthes, I was presented with a unique challenge. The company lacked instruments on the market for certain essential surgical techniques used by surgeons. I took on the responsibility of designing instruments that would facilitate the application of these techniques totally from scratch. This comprehensive task involved not only the design process itself but also encompassed

researching the techniques, creating prototypes, and conducting tests in cadaver labs.

To ensure the success of the project, I engaged in multiple iterations and collaborated closely with a team of Senior Engineers, Global Marketing professionals, and Supply Chain experts. This collaborative effort was crucial in ensuring that my prototypes were not only

mechanically robust but also aligned with customer needs and feasible for manufacturing.

This big of a project presented an opportunity for significant personal growth and learning. Here are some key aspects I delved into:

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Universal Application:

I ensured that the instruments I designed would be universally applicable by utilizing digital analysis on thousands of bone models.
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Design for Manufacturability:

Collaborating with fellow team members, I created complex designs that were not only innovative, but also manufacturable.
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Strength Assurance:

Employing both physical testing and digital analysis on ANSYS softwsare, I meticulously verified that the instruments would retain their strength even after hundreds of uses.
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Material Selection:

Recognizing the need for enhanced efficiency in material selection, I compiled and presented an extensive catalog encompassing a wide array of 3D printed and machined materials to hundreds of employees wordwide.

The culmination of these efforts was marked by engagements with surgeons. This offered a firsthand experience of the impact my designs had on their practice, and was very encouraging when they were met with

positive feedback!

This project encapsulated a compelling narrative of innovation, collaboration, and tangible impact.

It underscores the power of enginering to bridge gaps, elevate medical practices, and contribute to the realm of surgical precision.

In the medical device industry, every device introduced to the market undergoes stringent testing and safety assessments. I played a crucial role in conducting essential mechanical testing for a variety of devices. This process aimed to ensure the high quality of our products, accelerate their market launch, and uphold the safety standards of existing devices.

My responsibilities encompassed producing comprehensive and meticulously regulated test reports, performing statistical analyses on outcomes, and overseeing the design and rapid prototyping of more than 20 test fixtures. The following are a few projects:

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Tolerance Analysis:

Ensured that parts under both least material condition and most material condition adhered to safety requirements.
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Mechanical Strength:

Conducted detailed analyses and comprehensive reports on project components, comparing them to existing products to verify their superior strength.
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Test Protocol Development:

Assisted in creating comprehensive test protocols and procedures, including fixture design and instrumentation setup, to ensure accurate and reliable mechanical testing of medical devices.

With an unwavering commitment to patient safety and a strong dedication to pushing the boundaries of innovation in the market, I contributed to a reduction in Time to Market, ultimately

benefiting both patients and the industry as a whole.

As a co-op, I wanted to make the most out of my short time there, so I put on various hats. Recognizing the necessity for effective coordination among interns and co-op participants at my location, I took the initiative to serve as the

President of the Intern and Co-Op Association.

My responsibilities encompassed overseeing the onboarding and training of new hires, as well as organizing events. This ranged from conducting insightful tours of different facilities to arranging visits to other Johnson & Johnson operating companies, thereby providing us with a comprehensive understanding of the company and a multifaceted glimpse into the realm of engineering.

Furthermore, fueled by my interest for computer programming, I sought active engagement in the

development and oversight of an internal website utilized by thousands of employees across the world.

I assumed responsibility for swiftly implementing requested enhancements, diligently upholding maintenance, and rigorously conducting bug testing.